Posts Tagged ‘Metal Fabrication’

Creative Metal Fabrication and Plastic Processing Services

Saturday, January 2nd, 2010

Synergic Industries Inc. offers you a broad range of creative metal fabrication and plastic processing services. Our goal is to help you develop and produce metal parts and molded plastic parts that fit, work, and cost as little as possible. With our stable outsourcing supply chain and professional assembly lines, we can work with you to take an idea and turn it into a product. See our Products/Samples page for more details.With more than 10 years of experience, we guarantee that our products will fully satisfy your specifications, and consistently meet all appropriate quality standards.

Product development.We’ll help you move new products into the market as quickly as possible. We are accustomed to working with CAD data drawings, including AutoCAD, Solidworks, and PRO-E. Depending on your specifications, we can work together to develop a plan using either low-cost developmental tooling and initial production material or using high end tooling to facilitate long term mass production. This system allows our customers to deliver products to market quickly while minimizing up front costs, or minimizing costs for long-term production. These choices do not sacrifice part quality, function, fit, or appearance. Since our founding in 1996 we have helped our customers to successfully develop and produce thousands of metal and plastic parts, and hundreds of finished products.

Production. Synergic industires provide virtually any short and long run production that you may require, without the need for extensive capital investment on your part. Our capabilities embrace the full range of metal fabrication and molded plastic production operations. Our main equipment includes: hydraulic stamping machine of 350 tons and 600 tons, punch stamping machines, drilling machines, milling machines, welding machines, injection machines from 80 tons to 450 tons, CNC machines, EDM machines, surface mounting technology machines, etc. We constantly look for opportunities to apply automation techniques to eliminate cost or to meet various requirements from customers.

We are accustomed to working with customers requiring completely finished parts ready for final assembly into their products without further processing or inspection, or products that have final retail packaging. We routinely meet their stringent quality and delivery requirements.

Security.

Working in strict confidence with our customers all designs, models, prototypes, and production operations are carefully protected.

Quality.

In addition to the standards defined in our ISO 9000 system, our team will customize a quality program consistent with your needs. After all QC standards have been approved by our customers’ signature, production can take place. We also provide a final audit inspection prior to shipment. With your input, we will create any additional testing that your situation requires. Team Synergic will even develop and/or design special testing equipment for your specific application.

Metal Fabrication

Saturday, December 12th, 2009

The process of manufacturing metal components is generally called metal fabrication. Metal fabrication processes may be classified as cold, warm, and hot working depending on the temperature at which the material is processed. At eMachineShop, many things are transformed by metal fabrication processes, such as bending, milling, cutting, punching, drilling, turning, grinding and threading. Metal parts made range from small parts the size of paper clips and even smaller using photochemical milling, to large industrial parts constructed using large CNC milling and turning machines.

eMachineShop uses a wide range of metal fabricating machinery and machining processes online to meet virtually all client metal fabrication needs. fabrication

can be broadly divided into forming, removal and non-conventional, which is further sub divided into several categories.

• Forging : Forging involves forming work pieces by compressive force at high heat. Parts such as crankshafts, connecting rods, gears and bolt heads can be made by forging.

• Rolling : Rolling is a process of reducing the thickness of a long work piece by compressive forces using a set of rolls. Plates used for Machine structures, vessels and sheets used for automobile and aircraft bodies, appliances and furniture are created by rolling. Rolled stock is often cut using water jet or laser cutters.

• Extrusion : During extrusion round billets are forced through one or more dies by a compressive force that is applied to a ram. The extruded piece that emerges has the desired shape. In general, extrusion is used to produce cylindrical bars or hollow tubes, but shapes of irregular cross sections may be produced from the more readily extrudable metals, such as Aluminum.

• Drawing : Drawing is the pulling of a metal piece through a die having a tapered bore by means of a tensile force that is applied on the exit side. Rod, wire and tubing products are commonly fabricated by drawing.

There are several methods of metal removing such as metal cutting, abrasive processes and non-conventional metal removing processes. Sawing, for instance, is a type of cutting in which the cutting tool is a blade that has a series of small teeth, with each tooth removing a small amount of material. Shearing on the other hand is a metal cutting process through which flat surfaces and various cross-sections with grooves and notches are produced.

Face milling and end milling are some of the types of cutting used. Grinding – on the other hand — is a chip removal process in which the cutting tool is an abrasive grain wheel. The different types of grinding processes are surface grinding, cylindrical grinding, internal grinding and centerless grinding. For extremely thin material, photochemical milling may be used. In this process, a caustic chemical etches away undesired material.